How to Test and Diagnose a NOx Sensor Using a Diesel Laptop
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NOx sensors play a critical role in your truck’s emissions system. If you’re getting codes like SPN 4094, SPN 3490, or seeing frequent regens and poor fuel economy, it could point to a failing NOx sensor.
Here’s how to test, diagnose, and confirm if your NOx sensor is bad—using a diesel laptop scanner.
🛠 What You’ll Need:
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Diesel laptop diagnostic kit
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Your truck parked with the ignition on (engine off or idling)
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Access to live data and bi-directional test functions
🔍 Step-by-Step: Test a NOx Sensor
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Plug in your adapter and open your diagnostic software
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Connect to the ECM and navigate to Live Data > Emissions / Aftertreatment
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Locate the readings for:
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Inlet NOx sensor (before SCR)
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Outlet NOx sensor (after SCR)
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At idle or while driving, compare values—large differences are normal, but flat or 0 values = bad sensor
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Perform a NOx Sensor Function Test (if available in your software)
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If the sensor fails the test, it likely needs to be replaced
⚠️ Watch for These Symptoms:
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Frequent DPF regens
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SPN 4094, 4364, 3490 fault codes
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Poor DEF dosing performance
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Derate or check engine light staying on
💡 Pro Tip:
After replacing a NOx sensor, always clear fault codes and run a regen to reset the system. Some ECMs also require a NOx sensor relearn or calibration step.
👉 Need a scanner that reads and tests NOx sensors on all major diesel engines? Click here to shop diesel laptop kits